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About Us

Tuff Fab was started in the year 1993 as a partnership firm headed by Mr. P. G. Pradeep, who is a post graduate in Engineering ( M.Tech from I.I.T., Madras – Industrial Metallurgy) with working experience in R&D at M/s Lucas -TVS,Padi, Chennai & BEML, KGF, Karnataka. Initially, Fabrication and Powder coating works were undertaken at our works at Ambattur Industrial Estate in Chennai up to 1997, and in 1997 the Fluoropolymer coating facilities were created. Ptfe, Fep, Pfa & Etfe dispersion and Powder coatings under the brand names Teflon, Xylan are applied here on various industrial components, domestic appliances and cookware. over the last ten years we have increased the range of applied coatings to include nylon (rilsan/vestosint) and peek coatings.

 

Our new product Nano Clear is a nano-technology based product applied to Automobile Windshields. It significantly improves visibility during heavy rains and when driving at night, considerably improves visibility by reducing glare from oncoming vehicles. We also manufacture mold kote which is a semi-permanent mould release coating for application on aluminium /steel moulds. Parts made of rubber and PU do not stick on mold kote coated moulds thereby eliminating the need for other release sprays. The unique properties of these coatings have helped customers find solutions to nagging problems in Industrial processes and Production.

 

Our services are Protective Coating For Glass & Ceramics, Anti Glare Coating, Non Stick Protective Coating For Glass, Nano Clear Coating For Solar Panel Glass, Nano Clear Treated Glass, Glass Coating, Bathroom Glass Cleaning, Car Glass Cleaner, Glass Cleaner, Automotive Glass Cleaner, Car Glass Cleaning Liquid, Non Stick Coatings, Corrosion Resistant Coatings, PTFE Coatings, Teflon Coatings, Peek Coatings and Nylon/ Peek Coatings.

 

 

We are looking for queries Majorly from South India like from Tamil Nadu, Kerala, Karnataka & Andhra pradesh.


Company Profile

Basic Information
Nature of Business
Manufacturer
Additional Business
  • Exporter
  • Wholesaler
  • Service Provider
  • Supplier
Registered Address
No. 238/1- A, Vanagaram Road, Ambattur Industrial Estate, Chennai, Tamil Nadu - 600058, India
Industry
Manufacturing & Trading of Polymer Coatings
Total Number of Employees
Upto 10 People
Year of Establishment
2002
Standards & Quality Certifications
SSI Registration No - (82539)
Legal Status of Firm
Partnership (registered)
Promoter
Mr. P. G. Pradeep
Annual Turnover
Rs. 50 Lakh - 1 Crore
Infrastructure
Location Type
SEMI-URBAN
Building Infrastructure
Permanent
Size of Premises
2000 Square feet
Location Photo 1
Location Photo 2
Company USP
Provide after Sales Support
Installation Training
Primary Competitive Advantage
  • Experienced R & D Department
  • Good Financial Position & TQM
Quality Measures / Testing Facilities
No
Statutory Profile
Banker
ICICI BANK LTD
GST No.
33AACFT7043C1ZL
Packaging/Payment and Shipment Details
Customized Packaging
No
Payment Mode
  • Cheque
  • Credit Card
Shipment Mode
  • By Cargo
  • By Road

About Nano Clear

Nano Clear is a coating solution formulated from functionalized nanoparticles which when applied to glass and ceramic substrates confers durable, long lasting water repellent, dust repellent, u-v resistant, easy cleaning properties on the applied surface.

Advantages of Nano Clear:
  • Water and Dust repellent
  • Easy to apply
  • Room temperature curing
  • Coating is nanometer thin, transparent and colourless and does not affect glass optics
  • UV-, Abrasion, heat and chemical resistant
  • Non toxic and environmentally friendly

Application Fields:
  • Automobile windshields
  • Architectural glass facades, windows & doors
  • Glass shower cabins
  • Ceramic sanitary ware


Water repellent treatment for windshield:

According to experts, our eyes provide approximately 90% 0f the information that we need to make critical decisions as we drive.

65% of drivers experience difficulty seeing in the rain during the day and 82% experience this difficulty during night.

Under rainy conditions, slippery roads and poor visibility combine to increase the likelihood of accidents. Indeed, when it rains, water droplets tend to spread on the glass surface impeding the drivers visibility.

Water repellent coatings can improve a drivers visual acuity by nearly 34% and response time by 25%. This safety innovation is particularly useful for corporate drivers, who sometimes have to travel hundreds of miles in heavy rain.

On glass treated with water repellent coating, water droplets do not adhere to the surface but retain a spherical shape and are removed by the air stream generated by the movement of the vehicle. Water forms as tiny pearls of moisture, which are blown away as the car increases speed, leaving the glass panel clearer and cleaner.


Advantages of water repellent coating on automobile windshield:
  • Water repellent. Striking improvement in visibility during wet, rainy and snowy condition
  • Reduction in response time-shorter braking distance
    UV Protection. Blocks UV rays. Reduced air condition loads
  • Easy cleaning of the windshield as nothing adheres to it
  • Anti-glare. Improved night visibility due to reduced reflections

Types of Coatings

With the assistance of our experts and trained professionals, we are able to provide world-class coatings to the entire range of our components. The special range of coatings offered by us is following:
 
  • Fluoropolymer coatings:  The coating encompasses several types of coatings such as; PTFE coatings, FEP coatings, PFA coatings and ETFE coatings. Also, we make use of best grade of raw material which is sourced from M/s DuPont, (Teflon), Whiford (Xylan).
  • Polyamide 11 coatings: The coating includes nylon coatings which are offered under the brand name of RILSAN from ARKEMA- France.
  • PEEK coatings:  It includes Vicote coatings which is durable and corrosion resistant.

Fluoropolymers & Its Applications

We are using best grade of Fluoropolymers which are extensively used for applying in useful properties like low friction, non-wetting, abrasion resistant and many more. Some of our useful properties are as following:
 
  • FDA conforming
  • Non-Stick properties
  • Chemical Resistance
  • Electrical Insulation
  • Hi/Low temperature resistance
  • Heat Resistance – up to 260C
 
Typical applications include the following:
 
  • Paper and Textile rolls
  • Packaging heat seal bars
  • Hardware like saw blades
  • Shoe sole moulds, PCTR Tyre moulds
  • Mould release for Rubber components
  • Pharmaceutical equipment like vessels
  • Industrial Bake ware like Bread pans, Bun pans
  • Fasteners including large and small nuts and bolts
  • Office automation products like copier rollers, printer rollers
  • Auto components like seat belt clips, fasteners, throttle shafts
  • Food processing equipment like dough rollers, mixers, extruders
  • Chemical processing equipment like Pumps, Tanks, Valves, Impellers

Our Coating Services

We are engaged in providing advanced polymer coatings on a wide variety of industrial components which offers distinguishing features to our products. We make use of best grade of PTFE dispersions, cleaning chemicals, silanes in offering coatings to the components or instruments.
 
The range on which we provide coatings includes Nylon Coated Surgical Equipment, PEEK Coated Forceps, PTFE - Cookware Coatings, PTFE - Coated Gasket Rings, PTFE Coated Photocopier Rollers, PTFE Coated Tyre Mould, PTFE (TEFLON) Coated Roti Maker Plates, Floor Tape Applicator, Igniting Electrodes and Water/ Dust Repellent.
 
All these effective coatings make the instruments corrosion resistant, heat resistant and chemical resistant with non - stick finish. Apart from this, we are also importing some of or products such as; floor tape applicators, igniting electrodes & water/dust repellents.
 
Some of the highlights of our coating services are:
 
  • Non-toxic
  • Solvent free
  • Easy to apply
  • Odor-sensitive
  • Excellent bonding
  • Resistance to weather
  • Fast & easy application
  • Applicable for severe condition areas
  • Available in variety of finishes and colors
  • Available in a wide variety of formulations
  • Maximum durability and long-lasting protection

Domain Expertise

We are expert in offering advanced polymer coatings on a wide variety of industrial components such as; Nylon Coated Surgical Equipment, PEEK Coated Forceps, PTFE - Cookware Coatings, PTFE - Coated Gasket Rings, PTFE Coated Photocopier Rollers, PTFE Coated Tyre Mould. With the assistance of our experts, we are able to provide them as per the requirement of the clients. Also, these coatings make the components corrosion resistant, heat resistant, chemical resistant with non - stick finish.
 
Apart from this, we are also engaged in importing some of our products which include floor tape applicators, igniting electrodes & water/dust repellents. Also, it is evident from our expertise that we have introduced our new specialty- Nano Clear coating, which is based on nanotechnology.
 
This new type of coating is primarily an ultra thin coating which is specially applied to glass and ceramic surfaces and highly demanded in automobile windshields and architectural glass. The coatings of this type make the surface water repellent, dust repellent and easy to clean. It improves visibility during heavy rains and reduces glare from the headlamps of oncoming vehicles while during driving nights.

Industry We Cater To

Owing to the quality standards, our range is high in demands in domestic and international marketplace. Also, these coatings which we applied on several components are widely demanded in various industrial sectors such as:
 
  • Tyre industry
  • Confectionery
  • Cookware industry
  • Petrochemical industry

Clientele

We believe in offering total customer satisfaction to our clients by catering quality polymer coatings on a wide variety of industrial components. As per our client centric approach we follow industrial standards in our services & direct our endeavor towards achieving maximum client satisfaction. In addition, we are providing easy modes of payments such as cash & demand draft to assure hassle free transactions with us.   The repertoire of our reputed clients is as follows:  
  • IGP LTD – Gasket rings
  • Godrej & Boyce, Chennai
  • H.S.I Automotives Ltd – Mandrels
  • Siemens, Goa –Medical equipment
  • Maya Appliances – Rice cooker plates
  • Perfetti Van Melle – Confectionery equipment
  • SISCO, Chennai - Surgical instrument – Nylon coating
  • MRF Tyres, Sundaram Industries Ltd for their Tread Moulds

Team

We owe our recognition and success to our skilled and experienced workforces who are the significant factors behind the company’s recognition. They work as a cohesive whole and with utmost dedication and zeal focused towards the development of the organization.
 
Our team includes the following:
 
  • Researchers
  • Quality controllers
  • Procuring agents
  • Customer Care Executives
  • Sales and marketing executives
 
Our experts also undertake in-house practical training to the employees and new entrants so that they remain updated with the latest technological innovations. Owing to the deliberate efforts of our diligent workforce we efficiently edge over our competitors in the market. They take necessary precautions and parameters in the production of our world-class range.

 


Contact via E-mail
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Tuff Fab
P. G. Pradeep (Director)
No. 238/1- A, Vanagaram Road, Ambattur Industrial Estate ,
Chennai - 600058, Tamil Nadu, India
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